About Difficult-to-Cut Materials
High-speed cutting of deep holes and rough machining
of difficult-to-cut materials (titanium, Inconel, etc.)
Achieving high-speed cutting of difficult-to-cut materials such as high-alloy steel,low-carbon steel, and titanium.
We achieved this by incorporating an ultra-high-pressure coolant unit
into the NC lathe, enhancing the machining efficiency of difficult-to-cut materials.
Lower Cost
Shorter Lead Time
Higher Precision
Steel Grades Where Results Can Be Expected
Stainless steel, alloy steel for machine structural use,
high-alloy steels such as Inconel and Hastelloy,
titanium, pure iron and low-carbon steel
Machining Where Results Can Be Expected
Deep-hole machining and rough machining
Estimates and inquiries regarding difficult-to-cut material machining are available here
Point1
Efforts for Difficult-to-Cut Materials
Titanium, high alloys, and low-carbon steels have challenges of poor machinability and productivity,
but we are actively working to overcome the challenges of difficult-to-cut materials.
Point2
Increased Productivity
We are reducing manufacturing costs by significantly shortening machining time,
improving tool life, and overcoming the challenges of chip disposal.
Equipment:
Ultra-high-pressure coolant unit by Tokupi Corporation
(U-HIPRECO110-20)
Maximum pressure: 20 MPa
Point3
Improved Accuracy
Suppressing the temperature rise of cutting tools and machining materials with ultra-high-pressure coolant
helps prevent welding and wear of the cutting edge, leading to high quality and high precision.
In deep-hole machining, one-pass machining ensures high straightness and concentricity.
MOVIE
Coolant discharge at a maximum of 20 MPa
Steel Grades Where Results Can Be Expected
| Stainless Steel (general) | SUS303 / 304 / 316 / 316L / 403 / 403H / 420J2 / 420J2H / 431 / 431H / 630, etc. |
|---|---|
| Alloy Steel for Machine Structural Use | SCM / SNCM / SNC / SCr / SACM, etc. |
| High Alloys | Incoloy, Inconel, Hastelloy |
| Titanium | Pure titanium, titanium alloy |
| Low-Carbon Steel | S10C, pure iron, etc. |
Machining Where Results Can Be Expected
| Deep-Hole Machining | Hole diameter: φ5–φ10 Depth: 200–300 mm (one-pass machining) |
|---|---|
| Rough Machining | For φ300 outer diameter: length 300 mm For φ400 outer diameter: length 100 mm |
Estimates and inquiries regarding difficult-to-cut material machining are available here
such as Inconel and titanium alloy.
METALIX Inc. is a trading company specializing in specialty steel, serving a wide range of industries including
industrial machinery, construction machinery, machine tools, shipbuilding, nuclear power generation, aviation, and aerospace.
By handling everything from procurement, inventory, cutting, and heat treatment to machining of specialty steel in-house,
we enable thorough quality control, short delivery times, and cost-reduction proposals.
Please feel free to consult us from the material-sourcing stage.
